IFN-β liquid formulations

ABSTRACT

Interferon-beta liquid formulations stabilized with a polyol, a non-reducing sugar or a amino acid. In particular, the formulations are stabilized with a polyol, such as mannitol. The formulations, preferably, furthermore comprise a buffer, such as acetate buffer, at a pH comprised between 3.0 and 4.0 and human albumin at a minimum quantity. The interferon-beta is preferably recombinant.

The is a continuation of application Ser. No. 08/737,633 filed, Nov. 15, 1996, now U.S. Pat. No. 6,852,314 which issued on Feb. 8, 2005, which was a 371 of PCT/EP95/01825 filed on May 15, 1995.

The present invention relates to liquid formulations of interferon-beta (IFN-β) stabilised with a polyol, a non-reducing sugar or an amino acid. In particular, it relates to liquid formulations containing mannitol, human albumin and acetate buffer.

Interferons (alpha, beta, gamma) are glycoproteins produced in the cells of vertebrate following induction. The most traditional inducers are virus, but also other microbial agents, other natural substances and synthetic compounds have the same behaviour.

Interferon-β is induced in human fibroblasts, has anti-viral activity but in the therapy of some tumoral forms, other activities can be exploited together with the anti-viral activity such as the anti-proliferative cellular activity and immunoregulatory activity.

Production from culture of human fibroblasts, and specifically from recombinant DNA techniques, now allows to obtain industrial quantities of interferon-beta.

It is known that proteins in the purified form are especially susceptible to degradation, even due to the normal activity of atmospheric agents. This peculiarity becomes even more evident for proteins produced according to recombinant DNA techniques.

As a direct consequence of the fact that highly purified proteins are easily subject to denaturization, it becomes desirable to obtain stable formulations which ensure the longest possible life-cycle to the product.

Stabilisation of formulations containing highly purified proteins may be carried out by the addition of one or more excipients which inhibit or delay degradation of the active principle.

Pharmaceutical compositions containing interferon-beta are well known. EP Patent application 89 245 (INTER-YEDA Ltd) describes a lyophilised composition of interferon-beta containing mannitol, human albumin and polyvinylpyrrolidone, the latter as stabilising agent. Also known are pharmaceutical liquid compositions containing other interferons.

International Patent Application WO 89/04177 (GENTECH—Priority Mar. 11, 1987) describes liquid pharmaceutical formulations of gamma-interferon comprising a buffer which maintains the pH within the range of 4.0-6.0, a polyhydroxylate sugar as stabiliser and a non-ionic detergent.

EP Patent Application 270 799 describes IFN-β pharmaceutical compositions in liquid form or lyophilized, which comprise, as solubilizer/stabilizer, one or more non-ionic polymeric detergents.

It is highly desirable to obtain such liquid formulations in order to avoid the reconstitution of lyophilised preparations and thus to permit ease of use.

It has now surprisingly been found that liquid pharmaceutical formulations comprising interferon-beta stabilised with a polyol, a non-reducing sugar or an amino acid in an appropriate buffer result particularly stable and maintain biological activity for a long period of time.

The main object of the present invention is to provide a liquid pharmaceutical formulation comprising interferon-beta and a polyol, a non-reducing sugar for an amino acid, as stabiliser.

Preferably the stabiliser is selected from mannitol, saccharose and glycine; more preferably, the stabiliser is mannitol.

Preferably the liquid pharmaceutical formulation comprises a buffer with a pH 3 ad 4; more preferably, acetate buffer.

Another object of the present invention is to provide a process for the preparation of such a liquid pharmaceutical formulation comprising the stage of dilution of IFN-β with a solution of the excipients.

Yet another object of the preset invention is to provide a presentation form of the liquid pharmaceutical formulation comprising the previously mentioned formulation, hermetically sealed under sterile conditions in a container suitable for storage prior to use.

To study the stability of liquid formulations of IFN-β, various formulations were prepared diluting bulk IFN-β in different buffers at varying pH, then storing the samples at different temperatures and carrying out assays with the immunological test at set intervals of time. Once the buffer solution and the preferred pH, with which the greater stability is obtained, have been selected, then the stabilised formulations of the invention are prepared by diluting the interferon bulk solution with the buffer solution containing also the excipients. Stability of the various formulations was determined by measuring the residual activity of IFN-β at fixed intervals of time, after storage of the solution at the temperatures of 50° C., 37° C., and 25° C.

To determine such activity, samples we assayed under immunological and biological tests.

The immunological test was carried out by using the TORAY kit (Human IFN-Beta ELISA Kit, TORAY INDUSTRIES, Inc.), following the methodology reported in the enclosed instructions.

The biological dosage was performed as described by Armstrong J. A. (1981), Cytopathic effect inhibition assay for Interferon, in Methods in Enzymology 73 381-387. This test permits the measuring of IFN-β activity by exploiting its anti-viral capacity.

Measure of activity is expressed in International Units per millilitre of solution (IU/ml) or in Mega International Units per millilitre of solution (MIU/ml). (1 MIU/ml=1,000,000 IU/ml).

An International Unit is calculated as described in the Research Reference Reagent Note No. 35, published by the National Institute of Health, Bethesda, Md., in relation to the HuIFN-beta NIH Reference Reagent Gb 23-902-531 used as standard.

The measurement is reported here as percentage of residual activity of the sample of Interferon-beta in the various formulations, taking activity of the sample at time zero as equal to 100%.

Dosages were carried out in duplicate.

To assess the effect of the pH on stability of the active ingredient, different formulations of recombinant IFN-β were prepared containing 0.6 and 1 MIU/ml with various buffer solutions, i.e. acetate buffer, citrate buffer, ascorbate buffer, succinate buffer.

The formulations containing recombinant IFN-β with the buffer solutions were prepared and stored at temperatures of 50° C., 37° C. and 25° C., then assayed under the immunological test at set time intervals. The formulations were prepared in such a way as to have a pH between 3.0 and 4.0 and between 5.0 and 6.0, all with buffer at a concentration of 0.01 M.

Tables 1, 2 and 3 report results of tests carried out at set intervals of time, from 1 to 42 days, at the various temperatures.

Data contained in the above-mentioned tables indicate that the formulations with a pH between 5.0 and 6.0 show an immediate loss of titre. Formulations with pH between 3.0 and 4.0 show, however, a high stability, especially in the presence of acetate buffer.

To assess the effect of excipients on the stability of the active principle, different formulations were prepared containing 1 MIU/ml of recombinant IFN-β, using various excipients such as mannitol, saccharose or an amino acid such as glycine, and human albumin already partially contained in the interferon-beta bulk solution.

Quantities of mannitol, saccharose or glycine used were such as to obtain isotonic solutions of IFN-β.

Stability studies on these formulations were carried out by maintaining samples at 50° C., 37° C., 25° C. and 4° C., and measuring residual activity at the times reported in tables 4 and 5.

Data reported in tables 4 and 5 show that degradation in the formulations containing a polyol like mannitol is much lower in respect to those formulations containing saccharose or glycine.

The formulation selected for a deeper study was the one containing mannitol in 0.01 M acetate buffer at pH 3.5, which was subjected to further tests for evaluation of the effect on stability of the ionic force and the albumin.

Solutions of IFN-β in 0.01 M acetate buffer at pH 3.5, were prepared at different values of osmolality: 150, 300 and 400, and with different dielectric constants, with 5, 10, and 20% propylene glycol, and samples were then stored and assayed at 50° C., 37° C. and 25° C. The study shows that increase of osmolality made the propylene glycol content decreased stability of the liquid formulations of IFN-β.

Since bulk IFN-β contains albumin, it was decided to proceed to a study for evaluation of the effect of albumin on the stability of interferon-β liquid formulations. Samples containing IFN-β (1 MIU/ml) and the acetate buffer solution at pH 3.5 were added to 1, 3, 6, and 9 mg/ml of human albumin and tested at temperatures of 50° C., 37° C. and 25° C.

Results show that with the increase of albumin the stability of the samples decreased. The albumin content per sample was fixed in such a way as to have the quantity compatible with that contained in the various bulks: in a formulation containing 1 MIU/ml of IFN-β, a uniform content of 0.5 mg/ml albumin is maintained.

EXAMPLES OF PHARMACEUTICAL PRODUCTION

Materials: mannitol (Merck); human albumin (Boehring); 0.01 M acetate buffer (Merck); NaOH 1M (Merck).

DIN 2R glass bottles (glass type I borosilicate glass) with stoppers of Pharmagummi rubber, butylic mixture, and aluminium ring, were used as containers.

Example of Preparation of r-IFN-β Solution

A) SOLUTION AT 1 MIU/ML For the preparation of a batch of 1 Lt. of finished product, the following quantities are used: r-interferon-beta 1000 MIU Mannitol 54.6 g Human albumin 0.5 g-P 0.01M pH 3.5 acetate buffer q.s. to 1 Lt. P = amount of human albumin present in bulk interferon. B) SOLUTION AT 12 MIU/ML For the preparation of a batch of 1 Lt. of finished product, the following quantities are used: r-interferon-beta 12000 MIU Mannitol 54.6 g Human albumin 4.0 g-P 0.01M pH 3.5 acetate buffer q.s. to 1 Lt. P = amount of human albumin present in bulk interferon. C) SOLUTION AT 24 MIU/ML For the preparation of a batch of 1 Lt. of finished product, the following quantities are used: r-interferon-beta 24000 MIU Mannitol 54.6 g Human albumin 8.0 g-P 0.01M pH 3.5 acetate buffer q.s. to 1 Lt. P = amount of human albumin present in bulk interferon. Method of Preparation

The required quantity of mannitol and human albumin (taking into account the quantity of albumin present in the bulk) is dissolved in approximately 500 g of 0.01 M pH 3.5 acetate buffer. The pH is checked and, if necessary, adjusted to the value of 3.5±0.2 with diluted (1:2) acetic acid or with 1 M NaOH.

The solution is brought to the final weight of 1 Kg with 0.01 M pH 3.5 acetate buffer.

The required quantity of r-interferon beta is weighed in a beaker and brought to the final weight of 500 g with the solution of excipients.

In another beaker 500 g of solution of excipients is weighed. The 500 g of solution containing interferon-beta is filtered on a sterile membrane of 0.22 μm (DURAPORE) at a pressure not exceeding 1.5 atm. The sterile solution is collected in a glass erlenmeyer flask. Immediately afterwards the 500 g of excipient solution is filtered on the same membrane at a pressure of 1.5 atm and collected in the same erlenmeyer flask. The solution obtained is slowly mixed.

TABLE 1 r-INTERFERON-B LIQUID FORMULATION: 1 MIU/BOTTLE RESULTS IMMUNOLOGICAL DOSAGE: CONCENTRATION (%) STABILITY IN 0.01M CITRATE BUFFER AT DIFFERENT pH VALUES 50° C. 37° C. 25° C. T = 0 1 D 30 D 19 D 30 D 12 D 19 D IFN/3 100 73.0 8.6 88.5 69.9 100 97.5 (890600 IU/ML) IFN/4 100 20.1 1.0 68.7 36.6 100 62.8 (820900 IU/ML) IFN/5 100 ND 43.6 (532100 IU/ML) IFN/6 100 ND (179500 IU/ML) D = day(s) ND = non-determinable IFN/3 = formulation in citrate buffer pH 3.0 IFN/4 = formulation in citrate buffer pH 4.0 IFN/5 = formulation in citrate buffer pH 5.0 IFN/6 = formulation in citrate buffer pH 6.0

TABLE 2 r-INTERFERON-B LIQUID FORMULATION: 0.6 MIU/BOTTLE RESULTS IMMUNOLOGICAL DOSAGE: CONCENTRATION (%) STABILITY IN 0.01M ACETATE BUFFER AT DIFFERENT pH VALUES 50° C. 37° C. 25° C. T = 0 1 D 30 D 19 D 30 D 7 D 19 D IFN/3 100 72.6 48.3 97.5 100 100 100 (549425 IU/ML) IFN/4 100 77.6 30.3 91.9 92.2 100 (459600 IU/ML) IFN/5 100 45.0 (52275 IU/ML) IFN/6 100 57.2 (25425 IU/ML) D = day(s) IFN/3 = formulation in acetate buffer pH 3.0 IFN/4 = formulation in acetate buffer pH 4.0 IFN/5 = formulation in acetate buffer pH 5.0 IFN/6 = formulation in acetate buffer pH 6.0

TABLE 3 r-INTERFERON-B LIQUID FORMULATION: 1 MIU/BOTTLE RESULTS IMMUNOLOGICAL DOSAGE: CONCENTRATION (%) STABILITY IN 0.01M ASCORBATE & SUCCINATE BUFFER AT pH 3.00 & 4.00 50° C. 37° C. 25° C. T = 0 7 D 14 D 21 D 7 D 42 D 7 D 14 D 42 D IFN/3/ASC 100 ND 32.4 76.5 10.5 (1068400 IU/ML) IFN/4/ASC 100 ND 15.6 80.6 (1025000 IU/ML) IFN/3/SUC 100 62.9 54.8 22.1 92.7 87.8 96.0 62.5 97.2 (980200 IU/ML) IFN/4/SUC 100 62.8 43.8 22.7 88.5 14.3 78.7 84.7 (957600 IU/ML) D = days ND = non-determinable IFN/3/ASC = formulation in ascorbic buffer pH 3.0; IFN/4/ASC = formulation in ascorbic buffer pH 4.0 IFN/3/SUC = formulation in succinate buffer pH 3.0; IFN/4/SUC = formulation in succinate buffer pH 4.0

TABLE 4 r-INTERFERON-B LIQUID FORMULATION: 1 MIU/BOTTLE RESULTS BIOLOGICAL DOSAGE: CONCENTRATION (%) STABILITY IN 0.01M ACETATE BUFFER AT pH 3.5 with DIFFERENT EXCIPIENTS 50° C. 37° C. 25° C. T = 0 49 D 49 D 3 M 3 M 6 M 9 M ACE/ 100 25.8 100 85.6 100 100 SAC/3.5 (970000 IU/ML) ACE/ 100 67.8 100 90.4 91.3 100 85.2 MAN/3.5 (1150000 IU/ML) ACE/ 100 49.2 100 75.8 90.0 98.3 GLY/3.5 (1200000 IU/ML) D = days M = months ACE/SAC/3.5 = formulation in acetate buffer pH 3.5 + saccharose ACE/MAN/3.5 = formulation in acetate buffer pH 3.5 + mannitol ACE/GLY/3.5 = formulation in acetate buffer pH 3.5 + glycine

TABLE 5 r-INTERFERON-B LIQUID FORMULATION: 1 MIU/BOTTLE RESULTS IMMUNOLOGICAL DOSAGE: CONCENTRATION (%) STABILITY USING DIFFERENT EXCIPIENTS IN 0.01M ACETATE BUFFER AT pH 3.5 50° C. 37° C. 25° C. 4° C. T = 0 7 D 14 D 49 D 14 D 49 D 3 M 6 M 9 M 3 M 6 M 9 M ACE/SAC/3.5 100 78.6 62.5 10.3 99.1 96.4 67.1 97.2 100 100 (1120000 IU/ML) ACE/MAN/3.5 100 90.6 74.8 60.3 100 100 100 100 100 100 100 (1070000 IU/ML) ACE/GLY/3.5 100 77.0 47.5 19.4 100 91.0 93.9 96.9 87.7 100 (1220000 IU/ML) D = days M = months ACE/SAC/3.5 = formulation in acetate buffer pH 3.5 + saccharose ACE/MAN/3.5 = formulation in acetate buffer pH 3.5 + mannitol ACE/GLY/3.5 = formulation in acetate buffer pH 3.5 + glycine 

1. A liquid pharmaceutical formulation consisting essentially of 1 MIU/ml of recombinant interferon-beta, 54.6 mg/ml of a stabilising agent which is mannitol, 0.5 mg/ml of human albumin in a solution of 0.01 M citrate buffer at pH
 3. 2. Presentation form of the liquid pharmaceutical formulation according to claim 1, hermetically sealed in sterile conditions in a container appropriate for storage prior to use.
 3. A liquid pharmaceutical formulation consisting of 1 MIU/ml of recombinant interferon-beta, 54.6 mg/ml of a stabilizing agent which is mannitol, 0.5 mg/ml of human albumin in a solution of 0.01 M citrate buffer at pH
 3. 4. Presentation form of the liquid pharmaceutical formulation according to claim 3, hermetically sealed in sterile conditions in a container appropriate for storage prior to use.
 5. A liquid pharmaceutical formulation according to claim 3, in which the interferon-beta has not been lyophilized.
 6. A liquid pharmaceutical formulation according to claim 1, in which the interferon-beta has not been lyophilized. 